Steel Division

Machinery Industry

Made for the toughest tasks

Some industries are what steel was made for. The world of machinery is one of them. Steel made by voestalpine is perfectly within its comfort zone where highest mechanical loads and high-tech materials come together in highly sophisticated designs. Technical limits are constantly being pushed upward by further developments and innovations. Best processability and increasingly demanding mechanical properties lead to complex designs that leave nothing to be desired in terms of performance and efficiency. Steel can be used in the most diverse applications. Wear resistance, ultra-high strengths and high quality in any case.

1.03_maschinenbau_weiss

Exploring new frontiers

What would our daily life be like without machines? Very different, that's for sure. The invention of effective new tools has always been a way of overcoming our limitations, and we are still creating innovative materials to push the limits even further. At voestalpine, we have proven this again and again with new and optimized products. Expertise from a wide range of highly innovative industries is bundled and engineered into materials and solutions for machinery, equipment and vehicles. The solutions are not only convincing in the lab, and they open new possibilities by increasing efficiency in design, production and use.

Consistently reduced weight

When high strength is no longer sufficient. With alform®, voestalpine offers an ultra-high-strength material to be used in combination with the alform® welding system to produce ultra-high-strength weld joints. A reduction in material thickness of more than 70% without compromising any performance results in a weight savings that goes hand in hand with substantially increased efficiency. Best cutability, best forming behavior and excellent toughness round off this power package.

Safely increased efficiency

The demands on the materials used in modern engineering are enormous. Perfect workability during the production process must not be a contradiction to maximum wear resistance and economy of use. With durostat®, voestalpine has succeeded in more than just meeting these requirements. One of the safest, most robust and efficient materials, durostat® boasts of highest durability in abrasive applications, enormous weight savings when compared to conventional structural steels, hardness second to none thanks to a specially developed direct hardening process, best cold formability thanks to fine-grained microstructure and high degree of purity, and best weldability thanks to the optimized carbon equivalent.

The skipster is the true winner in lightness and stability.

alform® makes many things lighter. The thermomechanically rolled (TM) material combines lightness with stability like no other, making it the perfect candidate for countless applications where high load capacity and low weight are essential. This applies to high-tech and complex machinery as well as comparatively simple containers.

TransANT railway freight cars made of high-strength alform® steel

Rail Cargo Group (RCG) was looking for a lightweight design that would meet the logistics requirements of the 21st century. The subsidiary of ÖBB has many years of valuable experience in freight transports and is part of a very strong international network. Coupled with the material expertise of voestalpine, a future-oriented design has now been developed with TransANT. This could be a revolution in railway freight car design.


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Heavy plates

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Heavy plates made of general structural steels

General structural steels made by voestalpine are used in a wide variety of applications in steel structures, bridges, buildings, vehicles and wind towers. Weather-resistant structural steels are often used in bridges.

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Heavy plates made of general structural steels

Our general structural steels are used in a wide variety of applications in steel structures, bridges, buildings, vehicles and wind towers.

Our weather-resistant structural steels are often used in bridges and provide advantages in maintenance costs.

What we offer

  • Special plate dimensions: Thickness of up to 300 mm and widths of up to 3950 mm
  • High steel quality: narrow analysis limits, low scatter in mechanical parameters, Z tests, all classes of ultrasound testing
  • Steels with best processing properties for welding, edging and cutting

Steel grades:

Steel group

 Steel grade standard

Steel grades

Unalloyed structural steels

EN 10025-2

S355 JR+AR, JR+N, J0+AR, J0+N, J2+AR, J2+N, K2+AR, K2+N;

Fine-grain structural steels normalized-rolled or normalized-annealed

EN 10025-3

S355N, NL;

S420N, NL;

S460N, NL;

Fine-grain structural steels, thermomechanically rolled

EN 10025-4

S355M, ML;

S420M, ML;

S460M, ML;

Weather-resistant structural steels thermomechanically rolled
EN 10025-5

S355 J2W+M,

S420 J2W+M; 

S460 J2W+M;

Weather-resistant structural steels

EN 10025-5

S355 J2W+AR,

S355 J2W+N; 

S355 K2W+AR,

S355 K2W+N;

Structural steels

ASTM/ASME

(S)A 36

(S)A 283 Grade C

(S)A 572 Grade 50 Type 1

Weather-resistant structural steels

ASTM/ASME

(S)A 588 Grade A

 

Waiting has an end!

We are not talking about autumn or the rain, but we are thinking about our weather-resistant TM steel grades.

Weather-resistant structural steels acc. to EN 10025-5

The new edition of EN 10025-5 in 2019 finally included thermomechanically-rolled (TMCP) weathering steels in the European standard.

The TMCP steel grades S355J2W+M, S420J2W+M and S460J2W+M stand out due to their low carbon content and significantly higher toughness, even at low temperatures. This guarantees best workability and weldability.

To highlight the advantages of our weather-resistant TM steel grades please find below a comparison of normative requirements and typical voestalpine values of CEV:

S355J2W / S420J2W / S460J2Wmax. CEV acc. Norm EN 10025-50,52%
S355J2W+M / S420J2W+M / S460J2W+Mtypical voestalpine values at wt=50mm 0,41%

 

  • Cost saving when corrosion coating not applied
  • No maintenance required (re-application of corrosion coating)
  • Weatherproof steel achieved by addition of phosphorus, copper, nickel, chromium or molybdenum
  • Alloys form a dense oxide layer that retards corrosion
  • Applications in steel structures, bridges and vehicles

Dimensions for heavy plates made of general structural steels:

Plate thickness:

8–200 mm (dependent on steel grade, up to 300 mm upon request)

Plate width

3,950 mm max. (dependent on thickness and steel grade)

Plate length

18,700 mm max. (dependent on steel grade and thickness; 24,000 mm available upon request)

Ordered weight

At least 2 tons per line item

Unit weight

Single plates 20.5 tons max. (dependent on steel grade)

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Formenbau

Heavy plates made of case-hardening and heat-treatable steels

Case-hardening and heat-treatable steels are usually heat-treated following final processing in order to unfold their final properties. Typically used in tool and mold making.

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Heavy plates made of case-hardening and heat-treatable steels

Case-hardening and heat-treatable steels are usually heat-treated following final processing at the customer in order to unfold their final properties. Typical areas of application are in making tools and molds (e.g. for concrete blocks).

Steel grades

Heat-treatable steels

pursuant to EN 10083:

C45, C45+N, C45E, C45E+N, C45E, 42CrMo4

Case-hardening steels

pursuant to EN 10084:

16MnCr5, 20MnCr5

 

Dimensions:

Plate thickness:

10-160 mm (dependent on steel grade)

Plate width

3,950 mm max. (dependent on thickness and steel grade;

widths up to 3800 mm)

Plate length

18,700 mm max. (dependent on thickness and steel grade;

lengths up to 13,200 mm)

Ordered weight

At least 2 tons per line item

Unit weight

15 tons max. per single sheet

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Stahlbrücke

Heavy plates made of thermomechanically rolled fine-grained structural steel.

alform® steels are thermomechanically rolled fine-grained structural steels with excellent weldability, toughness and cold-forming behavior, which makes them extremely versatile.

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Heavy plates made of thermomechanically rolled fine-grained structural steel.

We supply standard and high-strength, thermomechanically rolled, fine-grained steels of the highest quality with minimum yield strengths ranging from 355 355 MPa to 700 MPa.

As a special grade of voestalpine steel, alform® is primarily used in applications such as steel structures, bridges, pressure pipes, vehicles and cranes.

Our thermomechanically rolled fine-grained steels are characterized by a high degree of toughness and excellent weldability. The low degree of cold cracking and high degree of toughness in the welding seam result in the highest safety standards in welded structures.

Utilization of the higher yield strength of high-strength fine-grained steels (alform plate 420 M, 460M, 500 M and 550 M) as opposed to conventional structural steels results in lower cross-sections. This leads to cost savings in lower component weights and reduced expenditures for transports, assembly and foundations as well as savings in component manufacturing, especially during welding.

Steel grades:

Special voestalpine grade

alform plate 355 M

alform plate 420 M

alform plate 460 M

alform plate 500 M

alform plate 550 M

Thermomechanically rolled fine-grained structural steel

rolled in accordance with EN 10025-4

S355M, ML

S420M, ML

S460M, ML

Dimensions:

Plate thickness:

8-100 mm for special voestalpine grade alform plate 355 M, alform plate 420 M and alform plate 460 M

8-80 mm for special voestalpine grade alform plate 500 M

8-50 mm for special voestalpine grade alform plate 550 M

8-100 mm for S355, S420, S460 M, ML

Plate width

3,800 mm max. (dependent on thickness and steel grade)

Plate length

18,700 mm max. (dependent on thickness and steel grade; 24,000 mm available upon request)

Ordered weight

At least 20.0 tons per line item

Unit weight

20.0 tons max. per single plate

Advantages of alform®
  • Fine-grained, homogeneous microstructure with high strength and excellent toughness
  • Best weldability based on low C equivalent
  • Excellent edging: smallest edging radii and resistance to cracking during edging
  • Best surface resulting from a uniform and thin secondary scale layer
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Mobilkran

High-strength plates

High-strength heavy plates made by voestalpine of fine-grained steels can have a minimum yield strength of up to 700 MPa. The special ultra-high-strength grades achieve a yield strength of up to 1100 MPa.

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High-strength plates

Higher stress

Machines and buildings are becoming bigger and bigger. When the size of a component is doubled in length, width and height, the weight increases by a factor of 8, while the load-bearing cross-sectional surface area only increases by a factor of 4. This increases the stress, or the weight in relation to the cross-sectional surface area, by a factor of two. High-strength steels can absorb these higher stresses, even when the component weight is reduced.

Concrete advantages

The lower weight of high-strength and ultra-high-strength heavy plates saves costs: Input material quantities, transport costs, assembly and foundation costs are reduced substantially. Costs are also saved during further processing. Thanks to favorable weldability, work can be completed more quickly and efficiently. Significantly reduced quantities of welding consumables are required, and weld seam testing is made easier.

Our program

High-strength heavy plates are available as fine-grained steels with a minimum yield strength of 620 and 700 MPa. Ultra-high-strength heavy plates are available as voestalpine special grades at 900, 960 and 1100 MPa.

  • alform plate 620 M, thermomechanically rolled, high-strength fine-grained steels
  • alform plate 700 M, thermomechanically rolled, high-strength fine-grained steels
  • aldur 700, 900 and 960 Q, quenched and tempered, high-strength fine-grained steels
  • alform plate 900 M x-treme, thermomechanically rolled, ultra-high-strength fine-grained steels
  • alform plate 960 M x-treme, thermomechanically rolled, ultra-high-strength fine-grained steels
  • alform plate 1100 M x-treme, thermomechanically rolled, ultra-high-strength fine-grained steels
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Muldenkipper

Wear-resistant heavy plates

Materials are exposed to permanent stress in the machinery industry. Our durostat® and altrix® are attractive special grades for applications that require a high level of wear resistance.

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Wear-resistant heavy plates

Parts used in abrasive environments wear out quickly. In order to lengthen the service life of such components, we have developed two special steel grades whose service life is significantly longer than conventional steels. Our online-hardened durostat® carbon steels are especially wear-resistant and demonstrate the best processing properties. Our highly wear-resistant altrix® steels include roll-clad multi-layer plates for an even longer service life.

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Steel strips

High-strength and ultra-high-strength steels for machinery

High-strength and ultra-high-strength steels for machinery

The strongest materials are needed for the toughest tasks. High-strength and ultra-high-strength steel grades made by voestalpine withstand the highest loads.

Wear-resistant steels for the machinery industry

Wear-resistant steels for the machinery industry

The loads on materials in the machinery industry are often abrasive. Wear-resistant steels made by voestalpine reduce wear and increase efficiency.

Hot-rolled steel strip

Hot-rolled steel strip

Hot-rolled steel strip made by voestalpine is tailored to specific customer needs, and the product portfolio ranges from mild steels to meet the highest forming requirements to ultra-high-strength steels for the most demanding applications.

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Hot-rolled steel strip

Hot-rolled steel strip made by voestalpine is characterized by high product quality and is a true all-rounder. It is as versatile as its many applications.

Portfolio

Hot-rolled steel strip to meet every customer requirement We supply strip widths up to 1,750 mm and thicknesses up to 20 mm. Our products are available in both pickled and unpickled condition, as slit or wide strip or as cut sheets. Consistently high quality and production within the narrowest tolerances are our claim. Hot-rolled steel strip made by voestalpine is available in a wide variety of grades. A variety of different alloys and rolling programs provide our customers with just the right steel for their specific applications.

Steel grades

  • Mild steels
  • Structural steels
  • Micro-alloyed steels
  • Case-hardening and heat-treatable steels
  • Martensitic steels
  • Complex-phase steels
  • Dual-phase steels
  • Ferritic-bainitic steels
  • Pole and rim steels
  • Steels for enameling
  • Steels for gas cylinders
  • Weather-resistant structural steels
  • Wear-resistant steels
  • High-strength and ultra-high-strength steels

Hot-rolled steel strip 

voestalpine builds on partnerships and highest quality claims:

  • Development of customer-specific special grades based on individual requirements
  • High uniformity of mechanical and chemical properties
  • Narrowest tolerances guaranteed 
  • Consistently high product quality based on precise rolling process in which temperature and forming are precisely matched
  • Material and processing expertise from a single source

Mild, unalloyed steels for cold forming

These steels are generally delivered in accordance with EN 10111. They are used in applications in which formability is more important than strength.

Structural steels

These steels are included in EN 10025. One of their fields of application is in machinery. The steels are characterized by minimum yield strength, a margin for tensile strength and minimum fracture elongation. They are used for light drawing stress, forming and bending.

alform® steels

alform® is a brand name in the voestalpine Steel Division and stands for hot-rolled fine-grained steel with best cold-forming properties and excellent weldability. alform® steels are available in various grades and strength classes. Whether thermomechanically or normalized rolled, as hot-rolled strip or heavy plate, in coils, slit strip or cut sheets, alform® is an indispensable material in mechanical engineering, automotive design and in the processing Industry.

durostat® steels

durostat® grades are wear-resistant steels that feature high hardness achieved through accelerated cooling directly from the rolling heat. They are characterized by a high degree of wear resistance and are especially suited to applications with high mechanical stress and high levels of abrasion.

Case-hardening and heat-treatable steels

Case-hardening and heat-treatable steels pursuant to DIN EN ISO 683-1 and EN 10084 as well as the voestalpine standard are implemented in direct-processing applications or are used for cold re-rolling. These steels generally undergo heat treatment in order to achieve the desired processing and component properties. They are used in applications that must strike an optimum balance between hardness and toughness.

Pole sheets

Pole sheets are thermomechanically rolled steels with guaranteed magnetic properties. Standard grades are pursuant to Euronorm EN 10265:1995 (corresponding to IEC 404-8-5). Ultra-high-strength special voestalpine grades are also supplied.

Hot-rolled enamelable steels

The narrowest tolerances, high material quality and highly specialized application expertise guarantee products that meet every requirement. Combinations of thick hot-rolled steels and thin cold-rolled steels, for example, are often used in industrial silo designs.

Hot-rolled strip next level

We go one step further with hot-rolled Q for the tube and section industry. Q for even more quality than you would expect as a customer. Q for even more hot-rolled strip grades, especially in the tube and section industry. Characteristics that can all be of great importance to customers or just individually. Hot-rolled Q for the tube and section industry is a package full of quality and efficiency improvements for production as well as for the end product.

Kaltwalzer - Warmband mit einem Plus an Qualität

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Steel Casting

fastlane®

fastlane®

Products are needed extremely fast? No problem with our FASTLANE service!

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fastlane®

fastlane® - PRODUCTION AT THE SPEED OF SAND!


Products are needed extremely fast?
No problem with our FASTLANE service!

By using the latest technologies and preferential treatment in the production schedule, we guarantee considerably shortened and reliable delivery times.

With FASTLANE, we have eliminated the long lead times traditionally associated with casting production. Thanks to innovative 3D sand printing technology, robotic welding and many other optimizations in the production process, we can now produce highly precise and customized castings in record time and deliver your parts faster than ever before.Despite the speed, FASTLANE does not compromise on quality.

ADVANTAGES


Efficiency Increase

  • By eliminating the need for traditional mold preparation, the manufacturing process is streamlined, allowing for faster delivery of parts to customers.
  • The automated and controlled printing process ensures consistent quality and repeatability, minimizing the risk of errors or defects in the production of cast parts.

Quality Improvement

  • The design freedom of molds is almost limitless compared to the traditional wooden pattern.
  • In addition to direct printing of the sand mold in the up-stream process, improved surface accuracy also reduces the time and effort required for processing.

Sustainability 

  • This process also protects the environment by eliminating wooden patterns, integrating sand recycling processes and reducing logistics costs.
3D Sand Printing
Robot Welding
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Machinery Industry

Machinery Industry

In the machinery industry, the voestalpine Foundry Group has made a name for...

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Machinery Industry

Machinery industry

In the machinery industry, the voestalpine Foundry Group has made a name for itself with the production of castings for special applications. Our castings are used in special transport systems, excavation equipment, mining and other specialized machinery.

Our heavy castings can weigh up to 200 tons each with special material properties that are in demand in heavy machinery, especially in large presses, rolling equipment and forging machines.

Our portfolio

Stands and anvils for forging machines, Hammer rams for counterblow hammers, Mill housings, chocks and other castings for rolling mills, End walls for cement mills, Slag pots and many other Steel castings for general machinery applications

For further details and contact persons please follow the link to the voestalpine Foundry Group

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Schieber und Gleitelemente

ALZEN® 305 white bronze alloy

ALZEN® 305 white bronze alloy

ALZEN® alloys are in high demand in the mechanical engineering industry, the automotive, construction and stone industries to agriculture and forestry. The range extends from rods, bushings, tubes, and sheets to plain bearings, sliding elements, spindle nuts, worm gears, sealing rings, roller bearing cages, and hydraulic parts.

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ALZEN® 305 white bronze alloy

ALZEN®

Developed by voestalpine Camtec GmbH, ALZEN® 305  ZnAlCu alloys demonstrate excellent sliding properties. They are predominantly found in mechanical engineering applications.

 Advantages 

  • Long service life and high wear resistance
  • Price advantages due to low specific weight
  • Very good machinability, high cutting speeds, short machining times
  • Very good sliding and dry-running properties
  • Good embedding properties of pollution particles
  • High thermal conductivity
  • Good damping properties
  • Good wettability with lubricants
  • Low friction value largely avoids "stick slip effect"
  • Stable price (independent of copper and tin market)
  • No lead as an alloying element
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Maintenance-free sliding elements

Maintenance-free sliding elements

voestalpine Camtec Linz GmbH supplies ready-to-install sliding elements and bushings in a wide variety of designs and bronze materials.

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Maintenance-free sliding elements

Areas of application

  • Automotive industry (tool guides, auto body presses)
  • Plastic injection molding machines and injection molding tools
  • Mechanical engineering, steelmaking plants and rolling mills
  • Construction and brick industries
  • Dam systems and hydro-power engineering
  • Shipbuilding
  • Welding technology
  • Packing industry
  • Crane and conveying engineering

 

Custom-made products

voestalpine Giesserei Linz GmbH supplies ready-to-install sliding elements and bushings in a wide variety of designs: Slide plates up to 1300 x 500 mm, bushings, rings and cast parts up to a unit weight of 1 ton. All sliding elements can also be manufactured in a wide variety of different bronze materials.

Orders

Each sliding element is assigned a serial number. Indication of this unique sliding element number is sufficient when placing orders.

Maintenance-free sliding elements WF 750

  • Maintenance-free 
  • Wear-resistant 
  • Low friction 
  • Short-term top temperature up to roughly 200 °C 
  • No lubricant contamination 
  • Environmentally friendly 
  • Corrosion-resistant 
  • Resistant to impact loads 
  • Especially suitable for oscillating sliding movements 
  • Stick-slip-free sliding 
  • Long service life
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alform®

alform®

alform® is a hot-rolled fine-grained steel with excellent cold-forming properties and excellent weldability.

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toughcore

toughcore®

Heavy plates with a fine microstructure to the very core, created for extremely high toughness and the most adverse environments.

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durostat®

durostat®

durostat® is the top-class solution of voestalpine for the machinery industry: a wear-resistant steel with excellent processing properties.

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aldur

aldur®

aldur® made by voestalpine is a high-strength, water-quenched fine-grained structural steel with high toughness at low temperatures.

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altrix®

altrix®

altrix® made by voestalpine is a highly wear-resistant, roll-clad multi-layer plate intended for extreme applications.

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alform welding system

alform welding system

alform® welding system is the world’s first system developed by voestalpine for high-strength and ultra-high-strength welded structures.

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