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    JOIN! The Full Welding Solution for metal fabrication.

Our Perfect Easy-to-use Welding Solution for Metal Fabrication - When Time Matters

Böhler Welding offers a new approach to metal fabrication with our Full Welding Solution. Together with our new collaborative welding cobot CO-BRO® package, revolutionary cobotic cell CO-BRO® GUARD, our own equipment, our perfectly matching welding consumables for different alloy grades, the Böhler Arc, our personal protection equipment, application services and weld calculation tool you have your perfect one-stop solution.

 

Further convince yourself of the

  • plug-and-play solutions for all your needs
  • easy use of control panel
  • MIG/MAG and TIG AC/DC packages
  • matching welding consumables for any low-medium to high strength, stainless or aluminium application
  • BÖHLER ARC: the perfect combination of filler metal, welding process and equipment

CO-BRO®

CO-BRO®- MIG/MAG Packages

Our Co-BRO® – MIG/MAG packages include power sources, wire feeders, cooling units, software, two control box starts, welding torches, clamping accessories, Böhler Arc processes and two days of training.

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CO-BRO®- TIG AC/DC Packages

Our CO-BRO® – TIG AC/DC packages include power sources, wire feeders, cooling units, software, two control box starts, welding torches, clamping accessories, Böhler Arc processes and two days of training.

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CO-BRO® GUARD

CO-BRO® GUARD is a new high-end technology equipment for collaborative robotic MIG-MAG welding. This revolutionary system is based on a fully enclosed cell featuring a comprehensive and user-friendly software interface integrating the Böhler Welding URANOS NX equipment, the collaborative robotic arm and all the accessories. The collaborative robotic concept, full accessibility, easy handling, extremely easy programming, and advanced fume-extraction advanced solutions combine to make the real difference.

The exclusive GUARD enclosure ensures the maximum health & safety protection currently available and completely separates the welding from anything else in the workshop.

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URANOS Equipment

The premium welding machines in the Uranos series are equipped with numerous technical features. Böhler Welding inverters in the Uranos product line can be used in the MMA manual, TIG AC/DC, MIG / MAG, MIG / MAG pulse and multi-process. Specific Uranos machines, they are tested and ready as a part of the Full Welding Solutions. Please contact our WeldTech application services team in order to find out which machine fits your purpose.

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weldTECH Application Services

For voestalpine Böhler Welding, being a Full Welding Solutions provider means acting as a partner for pipeline contractors through the weldTECH Application Services, which include a team of welding engineers experienced in pipeline construction.

weldTECH Application Services

Böhler Arc

Perfect combination of process, filler metal and welding equipment are achieved thanks to Böhler Arc synergic lines, maximizing performances and arc stability coupled with an outstanding ease of use, resulting in great advantages for the welder and efficiency for the industrial process.

 

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Personal Protection & Accessories

One of the most important aspects in the welding process is the protection of the welder. Which is why voestalpine Böhler Welding created the new personal protection and accessories line.

The products reflect our high-quality demands and give welders the protection and the tools they need. Helmets such as theGuardian 62 Complete and Guardian 62F Air Complete, gloves, glasses and clothes are ideal for the pipeline jobsite. Additionally, we provide a full range of electrode holders and ground clamps.

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Cored Wires

Böhler Welding offers the most comprehensive portfolio of cored wires in the world for flux cored arc welding (FCAW). Producing both folded and seamless cored wires, Böhler Welding is the best source for all types of cored wires throughout all the alloy groups. Our cored wires offer excellent mechanical properties and corrosion resistance on all weld metal coupled with reliably consistent weld quality, smooth welding characteristics, a lack of minimum spatter formation, minimum post weld cleaning and increased productivity. Especially for high strength applications, our seamless cored wires guarantee no moisture pick up. 

Cored Wires Range for Metal Fabrication with available Böhler Arc Welding Programs

PRODUCT NAME EN/ISO AWS/SFA BASE MATERIAL STEEL GRADE Product Data Sheet - DE Product Data Sheet - EN Safety Data Sheet - DE Safety Data Sheet - EN
diamondspark 52 BC 17632-A, 17632-A: T46 4 B M21 3 H5 A5.20, A520: E7 1T-5M JH4 S460
diamondspark 52 MC 17632-A, T46 4 M M21 1 H5 A5.36, E70T15-M21A6-CS1-H4 S461
diamondspark 52 RC 17632-A, T46 4 P M21 1 H5 A5.20, E71T-1M/T-9M/T-12M JDH4 S462
diamondspark 700 MC 18276-A, T 69 6 Mn2NiCrMo M M21 1 H5 A5.36, E110T15-M21A8-K4-H4 S690
diamondspark 900 MC 18276-A, T 89 5 ZMn2NiCrMo M M21 1 H5 A5.28, E131T15-M21A6-K4-H4 S890
diamondspark 52 BC 17632-A, 17632-A: T46 4 B M21 3 H5 A5.20, A520: E7 1T-5M JH4 S460
diamondspark 52 MC 17632-A, T46 4 M M21 1 H5 A5.36, E70T15-M21A6-CS1-H4 S461
diamondspark 52 RC 17632-A, T46 4 P M21 1 H5 A5.20, E71T-1M/T-9M/T-12M JDH4 S462
diamondspark 700 MC 18276-A, T 69 6 Mn2NiCrMo M M21 1 H5 A5.36, E110T15-M21A8-K4-H4 S690
diamondspark 900 MC 18276-A, T 89 5 ZMn2NiCrMo M M21 1 H5 A5.28, E131T15-M21A6-K4-H4 S890
diamondspark 960 MC 18276-A, T 89 4 ZMn2NiCrMo M M21 1 H5 A5.28, E131T15-M21A4-K4-H4 S960
diamondspark 1100 MC 18276-A, T89 2 ZMn2NiCrMo M M21 1 H5 S1100
FOXcore 13/4 MC 17633-A, T 13 4 M M12 2 A5.22, EC410NiMo (mod.) 13Cr-4Ni
FOXcore 307 17633-A, T 18 8 Mn M M12 1 A5.22/EC307 (mod.) dissimilar joints - buffer layers
FOXcore 316 T0 17633-A, T 19 12 3 L R M21 (C1) 3 A5.22 /E316LT0-4(1) s.s. 316L
FOXcore 625 T1 12153/T Ni 6625 P M21 2 A5.34 /ENiCrMo3T1-4 Ni-based Alloy 625
SK STELLKAY 6 G ASME IIC SFA 5.21, ERC CoCr-A cobalt based alloys - Stellite 6
SK STELLKAY 21 G ASME IIC SFA 5.21, ERC CoCr-E cobalt based alloys - Stellite 21
UTP AF ROBOTIC 352 14700: T Fe 1 Hardfacing
UTP AF ROBOTIC 554 14700: T Fe 8 Hardfacing
UTP AF ROBOTIC 600 14700: T Fe 8 Hardfacing
UTP AF ROBOTIC 601 14700: T Fe 8 Hardfacing
UTP AF ROBOTIC 603 14700: T Fe 8 Hardfacing

Note: This product list contains all of the products for which Böhler Arc welding programs are available: more alloys and grades to come.

Solid Wires

The solid wires used for metal fabrication cover a wide range of base materials (low alloyed, high strength, aluminium and stainless steel grades). Böhler Welding is offering those wires in different diameters and packaging solutions. Strict quality measures in manufacturing and ongoing development work is safeguarding highest quality for our customers.

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Solid Wires Range for Metal Fabrication with available Böhler Arc Welding Programs

PRODUCT NAME EN/ISO AWS/SFA BASE MATERIAL STEEL GRADE Product Data Sheet - DE Product Data Sheet - EN Safety Data Sheet - DE Safety Data Sheet - EN
ECOspark 420 14314-A, 14341-A: G 42 5 M21 3 Si1 A5.18: ER70S-6 S235, S 355, S420
ECOspark 460 14341-A, 14341-A: G 46 5 M21 4Si1 A5.18: A5.18: ER70S-6 S235, S355, S460
BOHLER EMK 6 14341-A, 14341-A: G 42 4 M21 3Si1 A5.18: A5.18: ER70S-7 S235, S355, S420
BOHLER EMK 8 14341-A, 14341-A: G 46 4 M21 4Si1 A5.18: A5.18: ER70S-8 S235, S355, S460
BOHLER X 70 IG 16834-A, 16834-A: G 69 5 M21 Mn3Ni1CrMo A5.28: A5.28: ER110S-G S690
ECOspark 420 14314-A, 14341-A: G 42 5 M21 3 Si1 A5.18: ER70S-6 S235, S 355, S420
ECOspark 460 14341-A, 14341-A: G 46 5 M21 4Si1 A5.18: A5.18: ER70S-6 S235, S355, S460
BOHLER EMK 6 14341-A, 14341-A: G 42 4 M21 3Si1 A5.18: A5.18: ER70S-7 S235, S355, S420
BOHLER EMK 8 14341-A, 14341-A: G 46 4 M21 4Si1 A5.18: A5.18: ER70S-8 S235, S355, S460
BOHLER X 70 IG 16834-A, 16834-A: G 69 5 M21 Mn3Ni1CrMo A5.28: A5.28: ER110S-G S690
Thermanit 625 18274, 18274: S Ni 6625 (NiCr22Mo9Nb) A5.14: A5.14: ERNiCrMo-3 Ni-based Alloy 625
Thermanit 22/09 EN ISO 14343-A, EN ISO 14343-A: G 22 9 3 N L A5.9: A5.9: ER2209 duplex stainless steels
Thermanit 309L Mo 14343-A, 14343-A: G 23 12 2 L A5.9: A5.9:ER309LMo(mod.) dissimilar joints/buffer layer
Thermanit A-318 Si 14343-A, 14343-A: G 19 12 3 Nb Si A5.9/ER318(mod.) s.s. 316Ti
Thermanit ATS 4 14343-A, 14343-A: G 19 9 H A5.9/ER19-10H s.s. 304H
Thermanit GE 316L Si 14343-A, 14343-A: G 19 12 3 L Si A5.9: A5.9: ER316LSi s.s. 316L
Thermanit Nicro 82 18274, 18274: S Ni 6082 (NiCr20Mn3Nb) A5.14: A5.14: ERNiCr-3 Ni-based Alloy 600
Union AlMg4 5Mn 18273-A, 18273-A: S Al 5183 (AlMg4.5Mn0.7(A)) A5.10: A5.10: ER5183 Al alloy 5083 and others
Union AlMg5 18273-A, 18273-A: S Al 5356 (AlMg5Cr(A)) A5.10: A5.10: ER5356 Al alloy 5019 and others
Union NiMoCr 16834-A, G 69 6 M21 Mn3Ni2 5CrMo A5.28: ER100S-G (ER100S-1 (mod)) S690
Union X 85 16834-A, G 79 5 M21 Mn4Ni1 5CrMo A5.28: A5.28: ER110S-G S790
Union X 90 16834-A, 16834-A: G 89 6 M21 Mn4Ni2CrMo A5.28: A5.28: ER120S-G S890
Union X 96 16834-A, G 89 5 M21 Mn4Ni2 5CrMo A5.28: A5.28: ER120S-G S960
UTP A 6222 Mo 18274, 18274: S Ni 6625 (NiCr22Mo9Nb) A5.14: A5.14: ER NiCrMo-3 Ni-based Alloy 625
UTP A 387 24373, 24373: S Cu 7158 (CuNi30Mn1FeTi) A5.7: A5.7: ER CuNi Cu/Ni 70-30
UTP A 8051 Ti 1071/S C NiFe-2 joining/repairing cast-iron

Note: this product list contains all products with available Böhler Arc welding programs – more alloys and grades to come.

Calculation Tools

weldNet® Material Manager

weldNet® Material Manager - the digital material and filler metal database from voestalpine Böhler Welding

Have access to the consistently up-to-date material database and the welding consumables portfolio of Böhler Welding, with more than 35,000 base materials; over 24,000 of which include a chemical analysis and more than 2,200 DIN, EN ISO and AWS standard titles along with their validity and issue dates.

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weldNet® Material Manager

weldNet® Equipment Configurator

With the weldNet® Equipment Configurator, you now have the possibility to assemble your welding machine with all the components required individually and at any time.

In addition to the suitable power source, the complete package consists of welding torch, cooling, wire feed, carriage and other accessories, up to the correct welding programs.

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weldNet® Equipment Configurator

Welding Calculator

The Welding Calculator App supports the planning and optimization of welding tasks such as the calculation of cooling time, preheating temperatures or the calculation of the required filler metal quantities. As a joint development between the voestalpine Steel Division and voestalpine Böhler Welding, the app is currently available for Android in the Google Play Store and for iOS in the App Store.

Download the voestalpine welding calculator app on your smart phone, tablet or laptop here:

Download for iOS
Download for Android
Desktop Version