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Robotic Welding

The ideal partner for robotic welding - Böhler Welding designs and produces a complete range of ready-to-weld products for automatic and robotic welding. 

You can benefit from our long experience in industrial welding and filler metal production. It makes us different and ensures a perfect configuration set up and technical support to satisfy the needs of advanced welding applications. We are the ideal partner for companies manufacturing automatic and robotic industrial welding lines - offering full welding solutions together.

Robotic Integration by voestalpine Böhler Welding

Configurations

 

All you need around your welding robot 

Ready for any set-up. No matter which type of welding robot you choose - we have the right hardware and software solution. Whatever type of automatic or robot welding set-up you are planning, we offer you all the welding components you need and the suitable software configuration to provide exactly the right functionalities. Our portfolio of ready made configurations covers practically all brands and models of robots and a wide range of applications.

Standard

Hollow Wrist

Master / Slave

TIG DC / TIG AC

Power Sources

Designed for robotic welding

The PSR series is specifically designed for use with MIG/MAG robotic welding stations, and allows you to benefit from the great potential of our robotic range. This equipment has proven outstanding performance and is well known for its reliability. The URANOS NX TLH and the URANOS NX AC/DC are well suited for TIG DC and AC. The Uranos line uses the innovative greenWave® inverter technology that combines extremely energy-efficient operation with optimized power consumption. This not only reduces energy consumption but strongly supports customers' drive for sustainability.

MIG/MAG Power Sources

  • Specifically designed for use with robotic welding stations
  • Patented greenWave® inverter technology
  • Standard & Pulsed MIG/MAG
  • High reliability and flexibility

TIG Power Sources

  • Specially developed for use with robotic welding systems
  • Patented greenWave® inverter technology
  • TIG DC HF and TIG AC
  • High reliability and adaptability

Wire Feeders

WFR wire feeders are equipped with wire feed and gas test buttons. Suitable for all common configurations. Available in CLASSIC, PLUS and MASTER/SLAVE systems.

 

  

 

 

 

 

 

WFR NX 1000 CLASSIC

Dimensions 340x200x190 mm
Weight 6.2 kg
Power 120 W
Wire Speed 0.5 - 22.0 m/min
N° rolls 4
Ø Wire diameter 0.6/1.6 mm

 

  

 

 

 

 

 

WFR NX 1000 PLUS

Dimensions 340x200x190 mm
Weight 6.2 kg
Power 120 W
Wire Speed 0.5 - 22.0 m/min
N° rolls 4
Ø Wire diameter 0.6/1.6 mm

 

  

 

 

 

 

 

WFR NX 1000 SYNCRO

Dimensions 340x200x190 mm
Weight 5.0 kg
Power 120 W
Wire Speed 0.5 - 22.0 m/min
N° rolls 4
Ø Wire diameter 0.6/1.6 mm

Interfaces & Remotes Controls

High-quality data transmission and monitoring for robotic welding

We provide a wide range of robot interfaces with up to 22/10 digital inputs/outputs and 4/4 analog inputs/outputs. Our interfaces are available for all common types of fieldbus (Devicenet, Profinet, Ethernet, etc.) and can be supplied as stand-alone units or in a metal box. Our remote control RC 350 is a perfect tool for monitoring and setting the welding parameter: 3.5" LCD graphic color display, control handle and intuitive user interface.

RI 1000 / Box RI 1000

I/O Digital 8/4
I/O Analog 2/0
Serial Bus -
Field Bus CanBus
Power Supply DC 24 V
Set Inputs 24 V - 0 V

RI 2000 / Box RI 2000

I/O Digital 22/10
I/O Analog 4/0
Serial Bus RS 232 / RS 485
Field Bus CanBus
Power Supply DC 24 V
Set Inputs 24 V - 0 V

RI 3000 / Box RI 3000

I/O Digital 8/8
I/O Analog -
Serial Bus -
Field Bus CanBus
Power Supply DC 24 V
Set Inputs 24 V - 0 V

RC 350

Dimensions 200x150x90 mm
Display Color 3.5"
Weight 1.4 kg
Cable 6 m

Torches

Welding at full speed with Böhler Welding torches

Our product portfolio includes durable, high-quality MIG/MAG and TIG torches with excellent reliability and high robustness specifically designed for robotic welding. The torches are available for gas and water cooling and can be integrated in standard or hollow wrist configurations and in push-pull or push-push setups.

MIG/MAG Torches

W500

Water torch for standard robot

A500

Gas torch standard robot

W 500 HW

Water torch for hollow wrist robot

A500 HW

Gas torch for hollow wrist robot

W500 WH-PP

Water torch push-pull robot

W500 MF1

Water torch for push-push robot

TIG Torches

MT 300W

WH 400 W

Consumables

Add-on

Complete Full Welding Solutions

With our cooling units, mounting brackets, trolleys, cables and fittings, mechanical kits, spool holders and torch cleaning stations we offer you all the welding components you need and the suitable software configuration to provide exactly the right functionalities.

Torch Supports

Feeding Supports & Brakets

Wiring & Cable Assembly

Torch Cleaning