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Selbstschützende Fülldrähte

Wir bieten spezifische Lösungen für selbstschützende Fülldrähte (FCAW-S) für eine Vielzahl von Branchen und Anwendungen an. 

Böhler Welding bietet unter dem Portfolio diamondspark und BÖHLER Pipeshield selbstschützende Fülldrähte (FCAW-S) mit spezifischen Lösungen für niedriglegierte und Pipeline Stahl an. Für Verschleißschutzanwendungen bietet UTP selbstschützende Fülldrähte (FCAW-S) an, die sowohl in nahtloser als auch in gefalzter Produktionstechnologie hergestellt werden. 

Hauptmerkmale und Vorteile von Fülldrähten:

  • Hervorragende mechanische Eigenschaften und Korrosionsbeständigkeit für alle Schweißmetalle 
  • Widerstandsfähigkeit gegen Feuchtigkeitsaufnahme bei nahtlosen Drähten 
  • Zuverlässige und gleichbleibende Schweißqualität
  • Exzellente Schweißeigenschaften
  • Keine oder minimale Spritzerbildung
  • Minimale Reinigung nach dem Schweißen
  • Höhere Produktivität
  • Niedrigere Gesamtkosten 

Unlegierte Stähle

Produktname Kurzbeschreibung AWS EN/ISO Datenblatt - EN Datenblatt - DE
diamondspark 31 NG Flux cored wire, seamless, self-shielded, unalloyed, for on-site fabrication without toughness requirements, all welding position, high resistance to rust A5.20 / SFA-A5.20, E71T-11 17632-A, T46 Z Y NO 1 H10
diamondspark 31 NG Flux cored wire, seamless, self-shielded, unalloyed, for on-site fabrication without toughness requirements, all welding position, high resistance to rust A5.20 / SFA-A5.20, E71T-11 17632-A, T46 Z Y NO 1 H10

Pipeline Stähle

Produktname Kurzbeschreibung AWS EN/ISO Datenblatt - EN Datenblatt - DE
BÖHLER Pipeshield 71 T8-FD Self-shielded flux cored wire mild steel, for X60 Base material, for pipe welding in vertical down position (5G) A5.29/SFA-5.29, E71T8-K6 17632-A, T38 3 Z1Ni Y NO 1 H10
BÖHLER Pipeshield 81 T8-FD Self-shielded flux-cored wire, low alloyed, for X70 Base material, for pipe welding in vertical down position (5G) A5.29 / SFA-5.29, E81T8-G 17632-A, T46 3 Z2Ni Y NO 1 H10
BÖHLER Pipeshield 91 T8-FD Self-shielded flux-cored wire, low alloyed, for X80 Base material, for pipe welding in vertical down position (5G) A5.29 / SFA-5.29, E91T8-G 18276-A, T55 3 ZMn2.5Ni Z NO 1 H10
BÖHLER Pipeshield 71 T8-FD Self-shielded flux cored wire mild steel, for X60 Base material, for pipe welding in vertical down position (5G) A5.29/SFA-5.29, E71T8-K6 17632-A, T38 3 Z1Ni Y NO 1 H10
BÖHLER Pipeshield 81 T8-FD Self-shielded flux-cored wire, low alloyed, for X70 Base material, for pipe welding in vertical down position (5G) A5.29 / SFA-5.29, E81T8-G 17632-A, T46 3 Z2Ni Y NO 1 H10
BÖHLER Pipeshield 91 T8-FD Self-shielded flux-cored wire, low alloyed, for X80 Base material, for pipe welding in vertical down position (5G) A5.29 / SFA-5.29, E91T8-G 18276-A, T55 3 ZMn2.5Ni Z NO 1 H10

Verschleißschutz - Schwerschweißbare Stähle - Mehrzweck

Produktname Kurzbeschreibung DIN EN/ISO Datenblatt - EN Datenblatt - DE
WEARcore Dur 58 TiC-O Self-shielded flux cored wire, martensitic Chromium- Titanium alloy designed to resist high stress abrasion with heavy impacts.High hardness: 58 HRC 8555, MF 7-GF-200-KP 14700, T Fe9
WEARcore Dur 200-O Self-shielded core wire for build-ups carbon steel and cast iron parts.Low hardness: 200 HB 14700, T Z Fe1
WEARcore Dur 400-O Self-shielded core wire for rebuilding and hard surfacing alloy of Carbon steel parts subjected to adhesive wear with impacts.Medium hardness : 40 HRC 8555, MF 1-GF-40-P 14700, T Fe1
WEARcore MnCr13-O Self-shielded flux cored wire, multi-purpose cored wire, mainly used for rebuilding and joining of Carbon and 14% Manganese steels subjected to heavy impacts.Hardness as welded: 205 HB 8555, MF 7-GF-200-KP 14700, T Fe9
WEARcore Dur 58 TiC-O Self-shielded flux cored wire, martensitic Chromium- Titanium alloy designed to resist high stress abrasion with heavy impacts.High hardness: 58 HRC 8555, MF 7-GF-200-KP 14700, T Fe9
WEARcore Dur 200-O Self-shielded core wire for build-ups carbon steel and cast iron parts.Low hardness: 200 HB 14700, T Z Fe1
WEARcore Dur 400-O Self-shielded core wire for rebuilding and hard surfacing alloy of Carbon steel parts subjected to adhesive wear with impacts.Medium hardness : 40 HRC 8555, MF 1-GF-40-P 14700, T Fe1
WEARcore MnCr13-O Self-shielded flux cored wire, multi-purpose cored wire, mainly used for rebuilding and joining of Carbon and 14% Manganese steels subjected to heavy impacts.Hardness as welded: 205 HB 8555, MF 7-GF-200-KP 14700, T Fe9

Verschleißschutz - Schwerschweißbare Stähle - Extremer Abrieb

Produktname Kurzbeschreibung DIN EN/ISO Datenblatt - EN Datenblatt - DE
8555.0 14700.0
Wearcore XD 70-O Self-shielded flux cored wire designed to give an extreme resistance against high-stress-grinding abrasion and erosion without impact, hardness can be achieved in the first layer.High hardness: 70 HRC MF 6-GF-70-GT T Z Fe8
Wearcore XD 63-O Self-shielded flux cored wire, CrNb alloy designed to resist high stress grinding abrasion at service temperature not exceeding 450 °C.High hardness: 63 HRC MF 10-GF-65-G T Fe16
Wearcore XD 65-O Self-shielded flux cored wire, CrNbMo alloy with complex carbides designed to resist high stress grinding abrasion with low impact and solid erosion at service temperatures up to 650 °C.High hardness: 63 HRC MF 10-GF-65-GT T Fe16
Wearcore XD 60-O Self-shielded flux cored wire designed to deposit a CrC alloy resistant to high stress grinding abrasion with low impact.High hardness: 60 HRC MF 10-GF-60-G T Fe16
8555.0 14700.0
Wearcore XD 70-O Self-shielded flux cored wire designed to give an extreme resistance against high-stress-grinding abrasion and erosion without impact, hardness can be achieved in the first layer.High hardness: 70 HRC MF 6-GF-70-GT T Z Fe8
Wearcore XD 63-O Self-shielded flux cored wire, CrNb alloy designed to resist high stress grinding abrasion at service temperature not exceeding 450 °C.High hardness: 63 HRC MF 10-GF-65-G T Fe16
Wearcore XD 65-O Self-shielded flux cored wire, CrNbMo alloy with complex carbides designed to resist high stress grinding abrasion with low impact and solid erosion at service temperatures up to 650 °C.High hardness: 63 HRC MF 10-GF-65-GT T Fe16
Wearcore XD 60-O Self-shielded flux cored wire designed to deposit a CrC alloy resistant to high stress grinding abrasion with low impact.High hardness: 60 HRC MF 10-GF-60-G T Fe16

Verschleißschutz - Martensitische nichtrostende Stähle

Produktname Kurzbeschreibung DIN 8555 EN/ISO 14700 Datenblatt - EN Datenblatt - DE
WEARcore 420-O Self-shielded core wire depositing a martensitic steel containing 13 % Chromium giving a good resistance to metal-to-metal wear and corrosion. Hardness: 54 HRCApplications: dredging pump casings, continuous casting rollers MF 6-GF-55-C T Fe8
WEARcore 430-O Self-shielded core wire depositing a ferritic steel containing 17 % Chromium designed to resist corrosion at high temperatures.Hardness: 250 HBApplications: continuous casting rollers from the top of theline, valve seats MF 5-GF-250-C T Fe7
WEARcore 714 N-O Self-shielded core wire depositing a ferritic-martensitic steel with addition of nitrogen designed to resist metal-to- metal wear, corrosion and thermal fatigue.Hardness: 49 HRCApplication: continuous casting rollers MF 5-GF-45-C T Fe7
WEARcore 715-O Self-shielded cored wire depositing a ferritic-martensitic steel designed to resist metal-to-metal wear, corrosion and thermal fatigue fire cracking. Hardness: 42 HRCApplication: continuous casting rollers. MF 5-GF-400-C T Fe7
WEARcore 741-O Self-shielded core wire a ferritic-martensitic steel containing 13 % Chromium, 5 % Nickel and 1 % Molybdenum designed to resist metal-to-metal wear, corrosion and thermal fatigue fire cracking.Hardness: 43 HRC MF 5-GF-45-C T Fe7
WEARcore 420-O Self-shielded core wire depositing a martensitic steel containing 13 % Chromium giving a good resistance to metal-to-metal wear and corrosion. Hardness: 54 HRCApplications: dredging pump casings, continuous casting rollers MF 6-GF-55-C T Fe8
WEARcore 430-O Self-shielded core wire depositing a ferritic steel containing 17 % Chromium designed to resist corrosion at high temperatures.Hardness: 250 HBApplications: continuous casting rollers from the top of theline, valve seats MF 5-GF-250-C T Fe7
WEARcore 714 N-O Self-shielded core wire depositing a ferritic-martensitic steel with addition of nitrogen designed to resist metal-to- metal wear, corrosion and thermal fatigue.Hardness: 49 HRCApplication: continuous casting rollers MF 5-GF-45-C T Fe7
WEARcore 715-O Self-shielded cored wire depositing a ferritic-martensitic steel designed to resist metal-to-metal wear, corrosion and thermal fatigue fire cracking. Hardness: 42 HRCApplication: continuous casting rollers. MF 5-GF-400-C T Fe7
WEARcore 741-O Self-shielded core wire a ferritic-martensitic steel containing 13 % Chromium, 5 % Nickel and 1 % Molybdenum designed to resist metal-to-metal wear, corrosion and thermal fatigue fire cracking.Hardness: 43 HRC MF 5-GF-45-C T Fe7
WEARcore 744 N-O Self-shielded core wire especially developed to deposit in one single layer a ferritic-martensitic steel containing 12-13%Cr, 2-3%Ni and 0,5-1%Mo designed to resist metal-to-metal wear, corrosion and thermal fatigue cracking.Hardness: 44 HRC MF 5-GF-50-C T Fe7

Spezialanwendungen - Verbindung und Reparatur - Mehrzweck

Produktname Kurzbeschreibung AWS EN/ISO Datenblatt - EN Datenblatt - DE
UTP 402-O Self-shielded metal cored wire, recommended for build-up, crackrepair and buffer layer prior to hardfacing 14700T Z Fe10
UTP ROBOTIC RAIL 30 NG Self-shielded seamless flux cored wire especially developed for railjoint welding applications. It is also suitable for welding of low-alloyed steel constructions where impact properties are not required. A5.20 / SFA-5.20E70T-4 EN 17632-AT42 Z W NO 3
UTP 402-O Self-shielded metal cored wire, recommended for build-up, crackrepair and buffer layer prior to hardfacing 14700T Z Fe10
UTP ROBOTIC RAIL 30 NG Self-shielded seamless flux cored wire especially developed for railjoint welding applications. It is also suitable for welding of low-alloyed steel constructions where impact properties are not required. A5.20 / SFA-5.20E70T-4 EN 17632-AT42 Z W NO 3

Spezialanwendungen - Verbindung und Reparatur - Gouging

Produktname Kurzbeschreibung Datenblatt - EN Datenblatt - DE
UTP Cutarc-O Special cored wire developed for gouging applications in vertical down position
UTP Cutarc-O Special cored wire developed for gouging applications in vertical down position