Step rails – for a higher quality railway infrastructure with a longer lifespan - voestalpine Track Solutions Netherlands B.V.

18 September 2018 |

The Dutch railway infrastructure is characterised by a high train traffic density and a maximum (track) utilisation. This intensive use of the system obviously leads to a particular level of damage. Some pieces of rail become so worn that they have to be replaced with new components. When installing these new pieces, differences in height may occur between the new rail head and the current track level, which has decreased a few millimetres due to the time- (and traffic)-induced wear and tear. The qualitatively best and most efficient way to deal with this problem is by milling the new rail at exactly the same height as the existing track level.

Our milling factory also now manufactures step rails at custom-made heights

During the optimisation of our milling factory, we (also) researched the possibilities of milling rail at particular heights. With our unique milling machine, the rail is milled symmetrically in preconditioned circumstances within one operation cycle. First, to prevent damage during the rail’s use and to prolong its service life, we remove the decarbonised top layer. Next, the rail can be milled within multiple cycles at each desired height conform Directive SPC00011-1.

Milling rail at a particular height has a number of advantages compared to the alternative, raising the level of the old rail. One benefit is that installing a custom-made step rail is less time-consuming. This approach enhances the lifespan and quality of the railway track.

Ordering step rails

Rails milled at customised heights are still only available for the 49E1, 54E1, 50E2 and 60E1 profile types with milling depths ranging from 0,7 mm. to 1 mm., 2 mm., 4 mm., 6 mm., and 8 mm. Other depths can be milled upon request. And please note: Step rails are only suitable for repairing straight track; the wear pattern of curved rail requires a different treatment.

Has this new innovative addition to our assortment stirred your enthusiasm? Do not hesitate; you can order our step rails directly in our webshop! Any questions? Please contact one of our sales representatives by sending an e-mail.