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Turning asset data into value

Digital Track Management by voestalpine Railway Systems

zentrak Asset & Maintenance Management Software -
Your all-in-one solution for digital track management

Intelligent. Creation of a digital twin, linking of current data with reliable predictions and provision of maintenance recommendations based on asset conditions, maintenance process optimization through standardization.

Smart. Paperless, modular design, real-time data, clear traceability of assets and components as well as maintenance activities and automation functions.

Homogeneous. Uniform asset and component structure, standardized maintenance planning, execution and documentation. 

Holistic. Customized, lifecycle-oriented software solution. Collection and provision of relevant asset and maintenance data on a digital platform.

​Our response to the requirements of railway infrastructure managers and maintenance teams

Our software makes it possible to digitally record and optimize the asset`s life cycle by adapting the maintenance strategy dynamically due to the conditions of the asset. The results are maximum availability, optimization of maintenance costs and reduction of the risk of failure.

The provision of product data and maintenance recommendations by the manufacturer form the starting point for increasing the transparency and efficiency of your maintenance activities. The digital mapping of asset and maintenance data enables seamless documentation and efficient and dynamic maintenance implementation. The standardized maintenance planning and execution, as well as the continuous improvement of maintenance activities, is the basis of a dynamic maintenance strategy to minimize unplanned downtimes and downtime costs.

theresa passath

Digital mapping of the asset structure and an asset-specific maintenance strategy, as well as the associated standardized documentation of maintenance activities, can prevent unplanned shutdowns and optimize asset reliability over the entire life cycle.

Theresa Passath, Head of Business Development & Sales

Dynamic asset-specific maintenance strategy -                             
Your key to success

Corrective Maintenance​
Preventive Maintenance​
Predictive Maintenance⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀⠀
Prescriptive Maintenance​

What happened?

  • Providing information & insights about former maintenance operations
  • Uniform documentation and faster response times

Why did it happen?

  • Root Cause Analysis
  • Provision of information on previous maintenance activities for planning preventive activities

What will happen?

  • Prediction of future events, based on historical and real-time collected maintenance data
  • Efficient fault prevention

 

What action to take?

  • Recommendations for improving the maintenance strategy considering all inputs, outputs, processes etc.
  • Ensuring the
    validation of these
    metrics to optimize value creation

We help you to optimize your digitalization in the area of infrastructure.

Asset Data

zentrak Asset Management contains a predefined asset and component structure that maps the entire railway track. This enables you to manage your assets in a contemporary and modern way.  This
not only saves time and money, it also enables you to work efficiently and effectively right from the start. You can manage your entire asset fleet of the whole infrastructure.

Visualization

zentrak Asset and Maintenance Management as a user-friendly software enables intuitive and fast navigation to minimize the resources required for maintenance documentation, document search and retrieval of asset information. The landing page gives the user an overview of the health status of all listed assets.

Maintenance

zentrak Maintenance Management, a product of the world market leader for railway infrastructure system solutions, comes with quite a few features. One of these special features are best-practice inspection lists for the superstructure. Furthermore, ready-to use checklists for the inspection of the turnout are included - both for the track and for the signaling part. In addition, the maintenance strategy can be dynamically adapted to the current conditions of the asset by connecting a condition monitoring system to the application.

Another feature is the provision of information on the deadlines of                                                                                                                              upcoming maintenance tasks and the history of maintenance                                                                                                                                      activities, which supports resource-optimized troubleshooting.

Condition Monitoring

zentrak Asset and Maintenance Management provides a quick overview of the condition of the assets. In addition to the latest measurements and information on limit values, the results of the last changeover processes and the associated history are also displayed. Furthermore, the integration of a condition monitoring system for sensor-based condition monitoring is possible.

Resource Management

Our software helps to manage qualifications, spare parts and resources. In addition also their requirements, verification, reorders and approvals can be easily coordinated and controlled.
Thereby a quick and easy tracking of existing user qualifications and spare part stock is possible.

Reporting

zentrak Asset and Maintenance Management Software enables a user-specific design of the key performance indicator dashboard. In addition to a standard set, which is available from the first installation, further key figures can be added and filtered as desired. In addition, it is possible to create and export structured key figure and asset reports.

Your benefits in a nutshell

    • The current digital track management solution was jointly developed with customers and partners to fulfill their specific needs, according to operators’ standards. It features domain-based functionalities, eliminating numerous consultations between manufacturer and customer to design and define these functionalities.
    • Through flexible structures and a modular design, it is possible to customize a tailor-made solution for the customers’ specific requirements. The inclusion of more components and assets is possible at any time. 
    • Documents and other digital information such as manuals, technical descriptions, inspection sheets, certificates, quality documents, spare part lists, layouts, drawings (2D and 3D), etc., in short all BIM relevant data will be provided on one digital platform.
    • Powerful tool for planning, managing and documenting their asset and component service-related activities (inspection, maintenance, repair, exchange). This tool supports you in fulfilling work orders more efficiently and quickly in a completely unique way.
    • Asset managers can plan, manage and document their teams’ tasks and workload making use of pre-customized dashboards with a chance to enhance given functionalities.
    • The latest software will run on standard tablets ensuring and supporting a paperless process for all asset service-related activities.
    • A harmonized approach within the Railway Systems group ensures full interfacing with ongoing product lifecycle management initiatives.
    • The integration of asset-related condition data is essential for dynamic maintenance strategy adjustments and is already being implemented through the visualization and linkage of data from the zentrak Infrastructure Monitoring system.

Success Stories