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Steel: the recycling wonder

Steel: the recycling wonder

The steel industry is a pioneer in closing material cycles. Why? Because the material can be reused again and again with virtually no loss of quality. This is another reason why steel is one of the most recycled materials in the world.

Rainforest aerial view with water in the shape of recycling symbol
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A brand-new car is hardly associated with scrap. However, scrap material is an important part of the process in the manufacture of cars and specifically in steel production. Scrap steel is then used to produce components for the automotive industry, such as tailgates for new cars and as spare parts.

Steel benefits: 4Rs of the circular economy

Steel is a multi-talent. Steel enables weight-saving and durable products that are easy to repair and ultimately 100% recyclable. Once produced, steel – whether via the traditional blast furnace route or, in future, via a CO2 -reduced green process – reduces the CO2 footprint with every extension of service life and every recycling process. High-strength components in particular make a valuable contribution to the CO2 -relevant steel cycle. Reduce – Reuse – Repair – Recycle (4R) closes the steel cycle.

  • “Reduce: High-strength and ultra-high-strength steels reduce the weight of components with the same or better functionality.
  • “Reuse: Steel products are durable and robust and can therefore be used many times.
  • “Remanufacture”/”Repair” (reconditioning/repair): Steel components can be repaired using various methods, which extends their service life.
  • “Recycle”: Steel can be recycled as often as required. The material cycle is closed.
Steel cycle - removal, sorting, pressing, melting down and reuse

Steel with a good balance sheet

Bereits in der Produktion überzeugt Stahl mit einer vergleichsweise positiven CO2-Emmissionsbilanz. Gegenüber anderen Werkstoffen setzt Stahl hier nämlich deutlich weniger treibhausrelevante Emissionen frei.

Steel
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Aluminium
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CFK
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Magnesium
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As a leading technology group and steel producer, we are working hard and comprehensively to further improve our CO2 footprint. Our commitment to conserving resources and protecting the environment is being driven by the ambitious greentec steel program: from 2027, CO2 emissions will be reduced by 30% with the commissioning of the first electric arc furnace (EAF) and the use of green electricity – by 2050, we are aiming for steel production with net zero CO2 emissions with additional EAFs in Linz and Donawitz and new steel production technologies.

voestalpine employee from behind, looking at the greentec steel sign in Kapfenberg

greentec steel is currently the most important climate protection program in Austria. However, we are already working continuously to reduce the CO2 footprint in the production of high-tech steel materials that our international customers can use for their products in an environmentally conscious manner. Scrap plays an important role in this. But first things first – let’s look at production first.

From raw material to steel - simply explained

A new batch of molten metal is produced every 50 minutes in the electric arc furnace (EAF). What is it made of?

  • Scrap: Scrap from our own production, returned production scrap from selected manufacturers (e.g. environmentally friendly by rail from Bavaria, hence “Bayern-Shuttle”) and scrap from the independent trade – between 20 % and 80 % pre-consumer and post-consumer scrap.
  • HBI (Hot Briquetted Iron): from the HBI plant in Texas/USA (shareholder voestalpine) and from global markets.
  • Pig iron: from the blast furnaces of Linzer and Donawitzer Hütte. It is desulphurized before use.
  • Lime and other aggregates: burnt lime comes from the voestalpine lime plant in Steyrling.

Conclusion

  • Steel has very good processing properties, a good price-performance ratio and good recycling possibilities.
  • Compared to other materials, steel products release significantly fewer greenhouse gas emissions during production. They are also durable and robust, can be repaired and are very easy to recycle.
  • Recycling projects and scrap supply cooperations with car manufacturers fit perfectly into our strategy for a holistic circular economy, which we are already practicing very actively and will of course continue to expand in the future.
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voestalpine AG

Die voestalpine ist ein weltweit führender Stahl- und Technologiekonzern mit kombinierter Werkstoff- und Verarbeitungskompetenz. Die global tätige Unternehmensgruppe verfügt über rund 500 Konzerngesellschaften und -standorte in mehr als 50 Ländern auf allen fünf Kontinenten. Sie notiert seit 1995 an der Wiener Börse. Mit ihren Premium-Produkt- und Systemlösungen zählt sie zu den führenden Partnern der Automobil- und Hausgeräteindustrie sowie der Luftfahrt- und Öl- & Gasindustrie und ist darüber hinaus Weltmarktführer bei Bahninfrastruktursystemen, bei Werkzeugstahl und Spezialprofilen. Die voestalpine bekennt sich zu den globalen Klimazielen und verfolgt mit greentec steel einen klaren Plan zur Dekarbonisierung der Stahlproduktion.